BRICK FABRICATION

GEMINI WORKS
ESTATE ROAD
PONTYPOOL
TORFAEN NP4 6YW

Tel: 01495 759555
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Suppliers of: Prefabricated brick chimneys, prefabricated brick arches, Brick Slips, GRP Chimneys, GRP Canopies, Brick Cladding, Brick Cladding Panels, special brick sizes

Brickfab - Prefabricated arches, brick specials, chimneys, GRP canopies & panels… How do we create the best brick building products on the market? It’s through innovation and investment.

We value our incredible people and invest significantly in their training and development. We respect their opinions and implement their ideas; in this way we create technological advancements that make our processes more efficient and our products even more useful to you. Combine this with our on-site customer service and our keen ear for real-world feedback, and we’re confident you won’t find a better building partner.

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Planning a new housing development is complex and challenging.

That’s why Brickfab offers full design support, with CAD drawings available for each product (in 2D or 3D) and a partnering approach with housebuilders that ensures their schemes are executed in a manner that closely matches the masterplan.

Brick Clad Chimneys:

Quick to acquire, simple to install and cost-effective – our prefabricated brick or stone clad chimney solutions are designed to meet the visual and structural requirements of your housebuilding project, no matter the scale. Available in brick, stone or ready for rendering on-site, we deliver our prefabricated chimneys ready for pointing with lifting eyes pre-installed.

We manufacture using bricks collected from site, guaranteeing a perfect match with the rest of the build. We prefabricate our chimneys in factory conditions to the highest standards of quality control, and Live Class 1 and 2 chimneys are available.

Prefabricated Brick Arches

To add decorative flourish, our range of off-site manufactured arches are the perfect fit for your build. We supply brick-faced arches with full soffit cladding options too. Our customer focus means we supply products in the way that suits your project, collecting bricks from site to ensure a perfect colour match. If you don’t see the arch you’re looking for, just give us a call.

All brick arches supplied by Brickfab are prefabricated off site to ensure quality standards and are available to order with a variety of height, pattern, soffit, backing and infill options.

Brick Specials

Cut and bond brick and block products are a mainstay of the housebuilding industry, helping structures to go up quickly, efficiently and with the best possible finish.

Our brick special manufacturing is carried out in factory conditions to the highest standards of quality control; our British Standard brick specials are produced by the ‘cut and bond’ method and conform to BS4729. We also provide a complete range of angles, pistols, slips and bats, all prefabricated to your requirements.

GRP Chimneys

Glass Reinforced Plastic (GRP) is a matrix of woven glass fibre sheets layered and set within resin; it has an excellent strength to weight ratio, and can be moulded into almost any shape and size with highly detailed textures, finishes and unlimited colours.

These lightweight prefabricated solutions require little to no reinforcement in situ, and are manufactured at our in-house facilities to the highest standards using a unique process that gives us the fastest supplier times in the market.

Bricklite Cladding Panels

As a lightweight alternative to brick or block construction, our Bricklite panels offer a quick and easy cladding solution. The wall panels are made to in-fill places on a building’s exterior or interior that cannot be brick or stone built due to the shape, details of the house build or structural concerns. They replicate perfectly the appearance of full brick or stone wall cladding, with less weight and less hassle.

GRP Canopies

Glass Reinforced Plastic (GRP) is a matrix of woven glass fibre sheets layered and set within resin. For housebuilding projects where there is no scope for brick, block or structural canopies, our GRP porch canopy solutions can be the perfect solution.

Lightweight and easy to install, our non-structural canopies make the perfect finishing touch to an outer doorway, and are available in a number of different sizes and specifications.

Further technical information is available to download from the BPi download library or from the Manufacturer’s own website.

ANGLES Brick Prefabricated Bonded to Backing Panel
ARCHES Prefabricated Brick Faced Lightweight Panel Backing
ARCHES Traditional Brick Prefabricated OSM
ARCHES Traditional Brick Slips Lightweight Panel Backing
BAT BOXES Bat Roosting Boxes .
BAT BOXES Bat Roosting Boxes Brick Clad
BAT BOXES Bat Roosting Boxes Pipistrelle Bats
BRICK PISTOLS Prefabricated onto Backing Panel .
BRICK SLIPS Brick .
BRICKS Facing, by Type: Bats
BRICKS Facing, by Type: Plinth
BRICKS Facing, by Type: Special Shapes
BRICKS Facing, by Type: Special Shapes Angle and Cant
BRICKS Facing, by Type: Special Shapes Angle Forming
BRICKS Facing, by Type: Special Shapes Archsets Arch Forming
BRICKS Facing, by Type: Special Shapes Bonded Bonding
BRICKS Facing, by Type: Special Shapes BS 4729
BRICKS Facing, by Type: Special Shapes Cant
BRICKS Facing, by Type: Special Shapes Cut and Bond
BRICKS Facing, by Type: Special Shapes OSM
BRICKS Facing, by Type: Special Shapes Plinth
BRICKS Facing, by Type: Special Shapes Soldier Pistol
BRICKS Facing, by Type: Special Shapes Squint
BRICKWORK Prefabricated Arches .
CANOPIES Bay Window Roof .
CANOPIES Door .
CANOPIES Door GRP
CANOPIES Door GRP Lead Effect Roof
CANOPIES Door GRP Period Reproduction
CANOPIES Door GRP Purpose Made Bespoke
CANOPIES Door Purpose Made
CANOPIES Door Tiled Effect
CANOPIES GRP .
CANOPIES Purpose Made .
CANOPIES Purpose Made GRP
CHIMNEYS FACTORY BUILT AGREMENT CERTIFICATE HOLDERS .
CHIMNEYS FACTORY BUILT Brick Pre-Assembled
CHIMNEYS FACTORY BUILT Brick Clad GRP / Brick Faced GRP AGREMENT CERTIFICATE HOLDERS
CHIMNEYS FACTORY BUILT Brick Clad GRP / Brick Faced GRP Gas Burning Live Class 2
CHIMNEYS FACTORY BUILT Brick Clad GRP / Brick Faced GRP Prefabricated
CHIMNEYS FACTORY BUILT Brick Clad GRP / Brick Faced GRP Wood Burning Live Class 1
CHIMNEYS FACTORY BUILT Domestic .
CHIMNEYS FACTORY BUILT GRP Brick Appearance / Replica Brickwork AGREMENT CERTIFICATE HOLDERS
CHIMNEYS FACTORY BUILT GRP Brick Appearance / Replica Brickwork Prefabricated
CHIMNEYS FACTORY BUILT GRP Brick Appearance / Replica Brickwork Purpose Made Bespoke
CHIMNEYS FACTORY BUILT GRP Render Ready Prefabricated
CHIMNEYS FACTORY BUILT Stone Clad GRP / Stone Faced GRP Prefabricated
CLADDING TILES Brick Strips .
CLADDINGS EXTERNAL Brick .
CLADDINGS EXTERNAL Brick Mortarless Insulated Panel Systems
CLADDINGS EXTERNAL Brick Pre-Assembled Prefabricated
CLADDINGS EXTERNAL Brick Slip Panels .
CLADDINGS EXTERNAL Brick Slip Panels Brick Strips
CLADDINGS EXTERNAL Brick Slip Panels Purpose Made Bespoke
ASCOT GRP Canopies
AVON Prefabricated Brick Clad GRP Chimneys
BEDFORD GRP Canopies
BRICKFAB Bricks
BRICKLITE Brick Cladding Panels
CHELTENHAM GRP Canopies
DERBY GRP Canopies
DERWENT Prefabricated Brick Clad GRP Chimneys
EDEN Prefabricated Brick Clad GRP Chimneys
FAST LEAD SYSTEM Lead Flashing
FROME Prefabricated Brick Clad GRP Chimneys
GRP DEVELOPER GRP Chimneys
HASTINGS GRP Chimneys
PANELITE Lightweight Panel Backing
TAMWORTH GRP Chimneys
THAMES Prefabricated Brick Clad GRP Chimneys
WARWICK GRP Chimneys
WYE Prefabricated Brick Clad GRP Chimneys

UK House Building Supplier Achieves Management and Environmental Accreditations

November 2021

A Pontypool based manufacturer of prefabricated building products for the UK house building sector has been awarded the ISO 9001 Quality Management Standard and ISO 14001 Environmental Standard in recognition of their excellence of both their management systems and environmental management.

Working with RISG Solutions, the senior management team at Brickfab underwent an extensive company-wide audit that included quality management system development, a management system documentation review, pre-audit and an initial assessment. Additionally, the certification process required examining and documenting all processes and making sure, through internal audits, that processes and systems are predictable and consistent.

Mark Cox, Technical Sales Manager said, “It has been a thorough external assessment. Everyone involved has invested a lot of time and effort into achieving these accreditations. At a time when environmental responsibilities have been prioritised by many of the house builders we work with throughout the UK, we are particularly pleased that our commitment to adhering to the professional standards set by ISO 14001 has been recognised. For example, in our Pontypool and Stoke on Trent factories we are now recycling over 95% of the water used by our brick cutting machinery after installing water treatment plants in both locations, and an extensive array of solar panels at our Pontypool site.”

Commenting on their commitment to achieving both ISO accreditations, Adrian Brain, lead consultant at RISG Solutions said, “It has been a pleasure to work with such a professional and forward-looking company. Lots of business talk about their concern for the environment, Brickfab has proved that they take it seriously.”

Mark Cox continued, “Brickfab are delighted to achieve this certification at the end of a year that started with so much uncertainty for everyone. We have successfully bounced back and are already looking forward to 2022 with above average orders already placed and plans to launch a new product range and expand our Pontypool manufacturing base.”

BBA Accreditation for our Prefabricated Lightweight Brick Slip Arches

October 2021

Our Brickfab range of Prefabricated Lightweight Brick Slip Arches have been assessed and approved by the BBA and we are now a named production facility under SIP Building System certificate 21/5928 covering a lightweight brick slip arch product for use as a decorative brick slip arch over openings in low rise buildings which has been recognised by the NHBC.

Phil Johnson, National Sales Manager for Brickfab said, “We have been working closely with the British Board of Agrément to ensure our design and manufacturing process adhere to all the specific requirements as required by the NHBC and we are also in the final process of obtaining ISO 9001 & 14001.

Our prefabricated brick arches are used by many of the leading national housebuilders as well as local developers throughout the UK. We have designed our range of lightweight prefabricated arches so that they can be customised and manufactured to our clients’ specific requirements, easy to install and can also be used for a variety of different applications.”

Our Range of Brickfab Prefabricated Brick Slip Arches include:

Flat Gauge Arch

Semi Raised Flat Gauge Arch

Developer Arch

Segmental Arch

Semi Circular Arch

Restoration Arch

We offer a variety of design options from traditional loose laid to bespoke units with a variety of choices for sizes of joints, pointing and keystones.

For more information about our Prefabricated Brick Arches please click here. We have also included specific product information for all of our range as well as technical details for cill panels, the height and pattern options, backing options and soffit options.


Get In Touch For More Information

For further information about our prefabricated brick slip arches please contact Brickfab by phoning 01495 759 555 or email Info@brickfab.com

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