FUSION FACADES LTD
UNIT 8 HEALEY WORKS
SHAWCLOUGH TRADING ESTATE
SHAWCLOUGH ROAD
ROCHDALE
LANCASHIRE OL12 6ND
Tel: 01706 751400
Fax:
Suppliers of: Aluminium rainscreen panels, cladding panels, Aluminium Cladding, Rainscreens, Metal Cladding, Wall Cappings, Column Casings, Window Liners, Aluminium Fabrications
Fusion Facades is the leading designer and manufacturer of the LandMark range of engineered aluminium rainscreen cladding systems.
Fusion Facades has over 25 years’ experience in the design and manufacture of high quality aluminium systems for cladding, wall cappings, roof perimeters and column casings, providing tailor made solutions for public and private sector projects.
We serve the whole of the UK from our North West manufacturing facilities, utilising proven design expertise and precise manufacturing capabilities and meeting ISO 9001:2000 standards throughout.
RAINSCREEN CLADDING
Fusion Facades LandMark Aluminium Rainscreen Cladding Systems are tested to CWCT standards and hold either A1 or A2 Fire Rating.
LANDMARK I
Our LandMark I aluminium rainscreen cladding system is ideally suited to super flat large panel formats up to 3.8 x 1.8m. Our system handles the continuous settlement and thermal movements, it is also capable of accommodating localised building movement joints of 20mm as standard (but can be more if required).
LANDMARK II
Recessed/discreet fixing rainscreen cladding system with test report to CWCT Standards. Ideally suited to large panel formats requiring a more economical solution. Can be supplied in full storey height.
LANDMARK III
Secret fixing flanged rainscreen cladding system with test report to CWCT Standards. Ideally suited small panel formats typically, 400 to 750mm deep and overhanging soffits.
LANDMARK IV
Secret fixing flanged rainscreen cladding system with test report to CWCT Standards. Ideally suited narrow plank formats 180 to 400mm with variable module.
ALUMINIUM ARCHITECTURAL FABRICATIONS
Fusion Facades Limited boast a wide range of flexible cladding solutions and associated architectural fabrications. Our strengths lie in non-standard facades and architectural interface solutions to deliver the desired finish for your projects.
SnapLok® Wall & Parapet Capping:
Snaplok wall cappings are secured by a unique fixing bracket which removes any external visible face fixing and have been tested to above hurricane force windloadings. Fabricated in straight, T, Z and L components, joints are kept to a minimum. SnapLok® cappings can be fixed to virtually any type of substrate and can be fabricated to any curve or angle. Finishes include powder coating to BS 6496/12206-1 or anodised finishes to meet BS 3987.
Column Casings:
Available to bespoke requirements and fabricated in impact resistant aluminium. Our column casings and claddings are available with decorative collars and rings as required. Polyester powder coated to conform to Class ‘0’ Spread of Flame regulations is also available.
Window Liners:
Our systems link windows, patio doors and access panels securely into facade panelling and cladding providing a weatherproof and colour consistent transition.
Bespoke Aluminium Fabrications:
Fusion Facades are specialists in fabrication for entrance canopies, detailed perimeters, and elaborately crafted architectural features combining art with engineering skills.
Further Technical information is available from the BPi download centre or from the Manufacturer’s own website.
Fusion Facades Celebrates Major Milestone at Nine Elms – Block G
Fusion Facades Celebrates Major Milestone at Nine Elms – Block G
Fusion Facades is thrilled to announce a significant achievement in its work on the prestigious Nine Elms development, specifically Block G. Over the course of the last twelve months, our team has been instrumental in the design, engineering, and supply of 132 bespoke balconies. These balconies feature our LandMark I hook-on rainscreen cladding system, which incorporates secret fix soffits to deliver a sleek and modern appearance. Today, we proudly despatched the final set of materials needed to complete this phase of the project—a monumental milestone for the entire Fusion Facades team.
Innovative Secret Fix Rainscreen Cladding
Central to this achievement is our LandMark I rainscreen cladding system. Fully accredited by the Centre for Window and Cladding Technology (CWCT), LandMark I is designed to accommodate the inherent variations in size and shape that frequently arise during complex construction projects. At Nine Elms, every balcony is slightly different in dimension due to backing structure and concrete tolerances, which would typically necessitate costly bespoke solutions. By choosing LandMark I, the design and construction teams have been able to seamlessly account for these variations without incurring excessive expense or logistical complications. The result is a consistent façade finish that meets both architectural and aesthetic requirements.
Secret Fix Soffits for a Clean Aesthetic
Beyond the rainscreen cladding, each balcony at Block G incorporates 3mm aluminium secret fix soffits. These soffits offer a crisp, contemporary look and, combined with the LandMark I system, create a visually cohesive structure. Tenants and residents can look forward to many years of reliable performance and a streamlined appearance that has already drawn positive feedback from on-site professionals.
Unprecedented Scale: Over 30,000 Parts
Each balcony contains more than 200 individual parts, ranging from cladding panels and helping hand brackets to cavity trays, soffit panels, and closure angles. When multiplied across all 132 balconies, the total exceeds 30,000 components for Block G alone. Handling such a large volume of materials requires a carefully orchestrated process, spanning design consultations, thorough fabrication, quality checks, and timely deliveries. This level of detail management exemplifies Fusion Facades’ commitment to upholding excellence in project planning and execution.
Continuing Ambitions and Future Work
Although the balcony package at Block G has reached its delivery milestone, Fusion Facades’ work on the Nine Elms development is far from complete. Our team is currently engaged with the final phases of Block G, where we are crafting a bespoke feature nose fabrication for the penthouse. This distinctive element is set to be a centrepiece of the building, showcasing our dedication to precision and artistic flair in metal fabrication.
Meanwhile, manufacturing is also well underway for Block F, where Fusion Facades will provide a unique entrance clad with architectural fins and another secret fix soffit solution. This striking entrance aims to make a memorable impression on residents and visitors alike, reflecting the overall design ethos and high-quality standards that define the Nine Elms development.
A Testament to Innovation and Collaboration
Reaching this important milestone at Nine Elms underscores Fusion Facades’ ability to tackle large-scale projects with multifaceted technical demands. The success of our LandMark I rainscreen cladding system, combined with expert engineering, design acumen, and precision fabrication, highlights the close collaboration among project architects, structural engineers, and our in-house teams.
Fusion Facades is proud of what has been accomplished so far and looks forward to unveiling the finished results in the coming months. Our unwavering commitment to delivering high-quality, innovative façade solutions means that Nine Elms residents will enjoy both visually stunning and structurally sound balconies for many years to come.
Fusion Takes on Complex Deep Fluted Panel Development for High-Profile Project
In a significant achievement underscoring its position as a leader in bespoke façade solutions, Fusion Facades has recently been appointed to develop deep fluted panels for a prominent architectural project. The appointment follows an intensive selection process in which Fusion Facades’ track record for combining innovation, precision, and top-quality craftsmanship helped secure its place on the development team.
Challenge: Achieving the Required Depth and Aesthetic
Architects and developers have emphasised the importance of the deep fluted profile in creating the striking appearance intended for the façade. The flutes are not merely decorative elements; they are integral to the building’s aesthetic and will contribute to the overall visual identity of the structure. However, achieving such depth in each panel has proven exceptionally challenging, requiring an expert approach to maintain consistency and design integrity across the entire façade.
At the heart of this challenge lies the precision press braking required. Typical manufacturing processes struggle to produce flutes at this depth without risking distortion whilst managing tolerances. Any imperfections would be especially visible in a profile designed to draw the observer’s eye to the building’s surface.
Innovative Solution: A Concealed Secret-Fix Hook-On System
In response to these complexities, Fusion Facades devised a pioneering concept featuring a secret-fix hook-on system that allows the deep fluted panels to be securely attached to the building’s structure. This system not only maintains the aesthetic purity of the façade by concealing all fixing points but also provides a high level of stability and durability.
Forming and Welding Expertise: The panels are formed with exacting precision, then welded to create a concealed fixing detail that aligns with the hidden bracket system. This method ensures the overall profile remains uninterrupted by visible fasteners.
Interlocking Mechanism: Each panel is designed to interlock with its supports.
Adaptability: The panels can be installed with minimal on-site alterations, significantly reducing both installation time and labour costs.
This solution exemplifies Fusion Facades’ commitment to using cutting-edge technology and manufacturing techniques to ensure architectural vision and functional requirements are met in equal measure.
Next Phase: Rigorous Impact Testing at Vinci Technology Centre
With the development of the panels now complete, the next critical step will be rigorous impact testing at Vinci Technology Centre. The testing will confirm the panels’ robustness, resistance to external forces, and overall durability before they are approved for installation. This phase is particularly essential in guaranteeing that the façade can withstand potential environmental stresses, safeguarding its longevity and reducing maintenance needs over the building’s lifespan.
Looking Ahead
The success of this deep fluted panel project is expected to bolster Fusion Facades’ reputation for delivering highly specialised façade systems. Their dedication to collaboration with architects, contractors, and other stakeholders ensures that each project is executed to the highest standard.
By combining precision press braking, advanced welding techniques, and a novel secret-fix approach, Fusion Facades is again demonstrating why it remains at the forefront of façade innovation. As the building industry continues to push for innovative design solutions, projects like this set the bar ever higher—ensuring that design, function, and quality remain paramount.
For more information, including details about the deep fluted panel development and testing, please contact Fusion Facades. Photos of the finished panels, awaiting impact testing, are attached to demonstrate the meticulous craftsmanship and design that define the project’s aesthetic success.
