FUSION FACADES LTD
UNIT 8 HEALEY WORKS
SHAWCLOUGH TRADING ESTATE
SHAWCLOUGH ROAD
ROCHDALE
LANCASHIRE OL12 6ND
Tel: 01706 751400
Fax:
Suppliers of: Aluminium rainscreen panels, cladding panels, Aluminium Cladding, Rainscreens, Metal Cladding, Wall Cappings, Column Casings, Window Liners, Aluminium Fabrications
Fusion Facades is the leading designer and manufacturer of the LandMark range of engineered aluminium rainscreen cladding systems.
Fusion Facades has over 25 years’ experience in the design and manufacture of high quality aluminium systems for cladding, wall cappings, roof perimeters and column casings, providing tailor made solutions for public and private sector projects.
We serve the whole of the UK from our North West manufacturing facilities, utilising proven design expertise and precise manufacturing capabilities and meeting ISO 9001:2000 standards throughout.
RAINSCREEN CLADDING
Fusion Facades LandMark Aluminium Rainscreen Cladding Systems are tested to CWCT standards and hold either A1 or A2 Fire Rating.
LANDMARK I
Our LandMark I aluminium rainscreen cladding system is ideally suited to super flat large panel formats up to 3.8 x 1.8m. Our system handles the continuous settlement and thermal movements, it is also capable of accommodating localised building movement joints of 20mm as standard (but can be more if required).
LANDMARK II
Recessed/discreet fixing rainscreen cladding system with test report to CWCT Standards. Ideally suited to large panel formats requiring a more economical solution. Can be supplied in full storey height.
LANDMARK III
Secret fixing flanged rainscreen cladding system with test report to CWCT Standards. Ideally suited small panel formats typically, 400 to 750mm deep and overhanging soffits.
LANDMARK IV
Secret fixing flanged rainscreen cladding system with test report to CWCT Standards. Ideally suited narrow plank formats 180 to 400mm with variable module.
ALUMINIUM ARCHITECTURAL FABRICATIONS
Fusion Facades Limited boast a wide range of flexible cladding solutions and associated architectural fabrications. Our strengths lie in non-standard facades and architectural interface solutions to deliver the desired finish for your projects.
SnapLok® Wall & Parapet Capping:
Snaplok wall cappings are secured by a unique fixing bracket which removes any external visible face fixing and have been tested to above hurricane force windloadings. Fabricated in straight, T, Z and L components, joints are kept to a minimum. SnapLok® cappings can be fixed to virtually any type of substrate and can be fabricated to any curve or angle. Finishes include powder coating to BS 6496/12206-1 or anodised finishes to meet BS 3987.
Column Casings:
Available to bespoke requirements and fabricated in impact resistant aluminium. Our column casings and claddings are available with decorative collars and rings as required. Polyester powder coated to conform to Class ‘0’ Spread of Flame regulations is also available.
Window Liners:
Our systems link windows, patio doors and access panels securely into facade panelling and cladding providing a weatherproof and colour consistent transition.
Bespoke Aluminium Fabrications:
Fusion Facades are specialists in fabrication for entrance canopies, detailed perimeters, and elaborately crafted architectural features combining art with engineering skills.
Further Technical information is available from the BPi download centre or from the Manufacturer’s own website.
Fusion Takes on Complex Deep Fluted Panel Development for High-Profile Project
In a significant achievement underscoring its position as a leader in bespoke façade solutions, Fusion Facades has recently been appointed to develop deep fluted panels for a prominent architectural project. The appointment follows an intensive selection process in which Fusion Facades’ track record for combining innovation, precision, and top-quality craftsmanship helped secure its place on the development team.
Challenge: Achieving the Required Depth and Aesthetic
Architects and developers have emphasised the importance of the deep fluted profile in creating the striking appearance intended for the façade. The flutes are not merely decorative elements; they are integral to the building’s aesthetic and will contribute to the overall visual identity of the structure. However, achieving such depth in each panel has proven exceptionally challenging, requiring an expert approach to maintain consistency and design integrity across the entire façade.
At the heart of this challenge lies the precision press braking required. Typical manufacturing processes struggle to produce flutes at this depth without risking distortion whilst managing tolerances. Any imperfections would be especially visible in a profile designed to draw the observer’s eye to the building’s surface.
Innovative Solution: A Concealed Secret-Fix Hook-On System
In response to these complexities, Fusion Facades devised a pioneering concept featuring a secret-fix hook-on system that allows the deep fluted panels to be securely attached to the building’s structure. This system not only maintains the aesthetic purity of the façade by concealing all fixing points but also provides a high level of stability and durability.
Forming and Welding Expertise: The panels are formed with exacting precision, then welded to create a concealed fixing detail that aligns with the hidden bracket system. This method ensures the overall profile remains uninterrupted by visible fasteners.
Interlocking Mechanism: Each panel is designed to interlock with its supports.
Adaptability: The panels can be installed with minimal on-site alterations, significantly reducing both installation time and labour costs.
This solution exemplifies Fusion Facades’ commitment to using cutting-edge technology and manufacturing techniques to ensure architectural vision and functional requirements are met in equal measure.
Next Phase: Rigorous Impact Testing at Vinci Technology Centre
With the development of the panels now complete, the next critical step will be rigorous impact testing at Vinci Technology Centre. The testing will confirm the panels’ robustness, resistance to external forces, and overall durability before they are approved for installation. This phase is particularly essential in guaranteeing that the façade can withstand potential environmental stresses, safeguarding its longevity and reducing maintenance needs over the building’s lifespan.
Looking Ahead
The success of this deep fluted panel project is expected to bolster Fusion Facades’ reputation for delivering highly specialised façade systems. Their dedication to collaboration with architects, contractors, and other stakeholders ensures that each project is executed to the highest standard.
By combining precision press braking, advanced welding techniques, and a novel secret-fix approach, Fusion Facades is again demonstrating why it remains at the forefront of façade innovation. As the building industry continues to push for innovative design solutions, projects like this set the bar ever higher—ensuring that design, function, and quality remain paramount.
For more information, including details about the deep fluted panel development and testing, please contact Fusion Facades. Photos of the finished panels, awaiting impact testing, are attached to demonstrate the meticulous craftsmanship and design that define the project’s aesthetic success.
CPD on Metal Rainscreen Facades for High‑Risk Buildings
Fusion Facades is delighted to announce the successful delivery of our latest CPD session, “The Role of Metal Rainscreen Facades in Modern High‑Risk Buildings.” Presented in partnership with Direct Contact Exhibitions, this informative session brought together a diverse audience of architects, fire safety officers, building control officers, specifiers, and other construction professionals, all keen to strengthen their knowledge of façade systems and fire safety best practices.
Objectives
During the CPD, attendees explored the importance of metal cladding for higher risk buildings (HRBs) and were introduced to key fire‑related standards and fire safety ratings. The session featured a comparative review of raw, anodised, and pre‑coated aluminium, as well as stainless steel and brass, and examined the difference between ACM panels and solid aluminium panels. Crucially, the presentation also highlighted the necessity of full wall fire resistance, covering critical components such as cavity barriers, insulation, insect mesh, and backing structures. Additionally, participants were given insights into LandMark Aluminium Rainscreen Facades and engineered interface systems, all supported by a real‑world case study to inform specification and design decisions.
Agenda Highlights
The comprehensive agenda addressed what constitutes a higher risk building (HRB), detailed guidance on fire‑related standards, and a thorough discussion of Class A1 and Class A2‑s1,d0 materials (including polyester powder coatings). The session concluded by examining design liabilities, providing an overview of engineered interface systems, and encouraging interactive participation through a Q&A segment.
For those who missed the live presentation or would like additional information, please get in touch with us directly. We look forward to continuing our CPD programme, sharing the latest insights and advancements in façade engineering and fire safety with professionals across the construction industry.
