FLEXCRETE TECHNOLOGIES LTD

TOMLINSON ROAD
LEYLAND
LANCASHIRE PR25 2DY

Tel: 01772 450 950
Fax: 01772 450 960

Company Logo

Suppliers of: mortars, high performance coatings,

Flexcrete Technologies Ltd is a leading manufacturer of engineering quality concrete repair mortars and high performance coatings. Our products offer high performance, durable and innovative solutions for construction, civil engineering, infrastructure, coastal and utilities projects, amongst many others. Whatever your project, we have the specialist products, expert knowledge and technical back-up to assist.

Flexcrete products are used to solve complex structural problems in some of the world’s most hostile environments, so we ensure they offer ultimate protection against water penetration, chemicals, chloride ions, carbonation and other aggressive forms of attack.

In July 2017, AkzoNobel announced the acquisition of Flexcrete Technologies Ltd in a deal that will further strengthen its global leadership position in innovative coatings for the industrial sector. Flexcrete has worked alongside AkzoNobel for a number of years with outstanding performance, integrity, innovation and sustainability being pillars of our mutual success.  We are proud to become part of a portfolio with such well-known brands as Dulux, Sikkens & International.

Flexcrete’s back-up service includes:

• Provision of bespoke technical specifications for each project

• Creation of project-specific CAD detail drawings

• On-site technical service and support

• Application training at our dedicated national training facility

• Continuing Professional Development (CPD) seminars. Click here for more about our presentations.

Flexcrete cover a range of sectors which include but are not limited to: 

Whether you are looking for concrete repair, basement waterproofing, concrete waterproofing, concrete bridge repair and maintenance, anti-carbonation protection, fast track flooring solutions, protection of marine and costal structures, new build construction, cementitious coatings for the water indusrty or hygienic coatings for walls and ceilings. you can be rest assured Flexcrete has the solution for you.

Our range of products include:

Concrete repair:

Decorative protective coatings:

Structural waterproofing & tanking:

Enhanced Durability for concrete & steel:

Waterproofing of roofs & deck areas:

Ancillaries:

 

Professional Support from a Team You Can Trust

Rather than merely supplying materials, we offer product solutions and do all that we can to provide the technical support required to complete projects to the highest possible standards. We have an experienced and dedicated technical support team who offer assistance out in the field and pride ourselves on the quality and speed of response to technical queries, whether these are over the telephone, by e-mail or via our website. Our technical experts provide support on projects all around the world, including both application training and after sales support.

  • Provision of bespoke technical specifications for each project
  • Expert assistance with materials selection
  • Creation of project-specific CAD detail drawings
  • On-site technical service and support
  • Expert advice on meeting relevant regulations and legislation
  • Contractor training at our dedicated national training facility
  • Application training out in the field

 

Quality Assurance and Accreditations:

With major investment made in testing and quality assurance programmes, you can be confident that Flexcrete materials will stand up to the highest scrutiny.

Manufactured under quality management systems certified to ISO 9001, Flexcrete products benefit from CE marking in full compliance with BS EN 1504, the pan European standard for the protection and repair of concrete structures. Many of our products are also independently certified by the British Board of Agrément (BBA) and are approved for use in contact with drinking water. In addition, we offer a full range of products approved to London Underground Standard 1-085 ‘Fire Safety Performance of Materials’. As Flexcrete is also successfully accredited to both ISO 14001 (Environmental) and OHSAS 18001 (Occupational Health and Safety), our customers can have complete confidence that we have an ongoing commitment to improving quality, environmental and health and safety performance.

CAD drawings available here

Social Media: Follow us on Facebook, Twitter or Google plus

Further technical information is available on the BPi download Library or on the Flexcrete Website.

These files are provided by the manufacturer. While Building Products Index takes every care to ensure the information is correct and up to date, we cannot be held liable for any out of date or incorrect information in them. Please check with the supplier before specifying or purchasing products.

1. Flexcrete Technologies Brochure
mortars and high performance coatings

Published [05/06/18]File size [11567 KB]

2. Flexcrete Solutions for Buildings (Concrete Repair & Protection)
Flexcrete's concrete repair and protection solutions for commercial buildings.

Published [26/05/17]File size [2720 KB]

3. Flexcrete Solutions for Infrastructure (Concrete Repair & Protection)
Flexcrete's concrete repair and protection solutions for civil engineering & infrastructure

Published [26/05/17]File size [2847 KB]

4. Flexcrete Solutions for the Clean Water Industry
Flexcrete's concrete repair and protection solutions for clean water structures.

Published [26/05/17]File size [2459 KB]

5. Flexcrete Solutions for the Dirty Water Industry
Flexcrete's concrete repair and protection solutions for dirty water structures.

Published [26/05/17]File size [2066 KB]

6. Flexcrete Solutions for Coastal Engineering
Flexcrete's concrete repair and protection solutions for coastal and marine structures.

Published [26/05/17]File size [1724 KB]

7. Flexcrete Solutions for Concrete Weatherproofing
Flexcrete's repair and protection solutions for concrete structures.

Published [26/05/17]File size [2912 KB]

8. Flexcrete Solutions for Floors & Trafficked Areas
Flexcrete's repair and protection solutions for concrete floors and trafficked areas.

Published [26/05/17]File size [2160 KB]

9. Flexcrete Solutions for Hygiene
Flexcrete's high performance coatings for hygiene sensitive environments.

Published [26/05/17]File size [1594 KB]

a. Flexcrete Solutions for New Build
Flexcrete's concrete repair and protection solutions for new build construction.

Published [26/05/17]File size [2664 KB]

b. Flexcrete Solutions for Roofing
Flexcrete's repair and protection systems for roofs.

Published [26/05/17]File size [2424 KB]

c. Flexcrete Solutions for Motorways & Highways Structures
Flexcrete's repair and protection solutions for SMART motorways, bridges and concrete highways structures.

Published [26/05/17]File size [2024 KB]

d. Flexcrete Solutions for Strutural Waterproofing
Flexcrete's concrete repair and protection solutions for structural waterproofing applications.

Published [26/05/17]File size [3119 KB]

Flexcrete Basement Waterproofing System Leaflet 2017
basement waterproofing

Published [19/05/17]File size [995 KB]

Flexcrete Biodex HB Product Data Sheet Jan 2017
Elastomeric, Water-Based, High Build Biostatic Coating

Published [18/05/17]File size [513 KB]

Flexcrete Biodex Sheen Product Data Sheet Jan 2017
Elastomeric, Water-Based Biostatic Coating

Published [19/05/17]File size [510 KB]

Flexcrete Biodex Wash Product Data Sheet Jan 2017
Surface Treatment for Neutralising Active Mould, Fungal & Bacterial Growth

Published [29/05/17]File size [448 KB]

Flexcrete Bond Prime Product Data Sheet Jan 2017
Primer to Seal and Stabilise Substrates

Published [19/05/17]File size [483 KB]

Flexcrete Bonding Bridge 842 Product Data Sheet Jan 2017
Bonding Agent for High Porosity Concrete

Published [19/05/17]File size [479 KB]

Flexcrete Cementitious Coating 851
Surface Protection System - Protection against Ingress

Published [25/05/17]File size [508 KB]

Flexcrete Cemprotec 2000-S Product Data Sheet Jan 2017
Flexible Waterproof Sealing Tape

Published [19/05/17]File size [728 KB]

Flexcrete Cemprotec Cemprotec E-Floor HB Product Data Sheet Jan 2017
Epoxy and Polymer Modified Cementitious Flooring System: 3-6mm

Published [19/05/17]File size [492 KB]

Flexcrete Cemprotec E-Floor HB Product Data Sheet Jan 2017
Epoxy and Polymer Modified Cementitious Flooring System: 3-6mm

Published [29/05/17]File size [501 KB]

Flexcrete Cemprotec E-Floor Product Data Sheet Jan 2017
Epoxy and Polymer Modified Cementitious Flooring System: 2mm

Published [29/05/17]File size [502 KB]

Flexcrete Cemprotec E942 Product Data Sheet Jan 2017
Cementitious Coating for Concrete and Steel

Published [29/05/17]File size [500 KB]

Flexcrete Cemprotec Edge Scrim Product Data Sheet Jan 2017
Glass Fibre Reinforcement for Cementitious Systems

Published [19/05/17]File size [351 KB]

Flexcrete Cemprotec EF Primer Product Data Sheet Jan 2017
Stabilises and Seals Cementitious & Asphalt Substrates

Published [29/05/17]File size [485 KB]

Flexcrete Cemprotec Elastic Product Data Sheet Jan 2017
Elastomeric Cementitious Flexible Coating

Published [29/05/17]File size [512 KB]

Flexcrete Cemprotec Flex-Tape Product Data Sheet Jan 2017
Multi-Directional Reinforcing Tape for Cracks and Joints

Published [29/05/17]File size [466 KB]

Flexcrete Cemprotec Geo80 Product Data Sheet Jan 2017
General Reinforcement for Elastomeric Cementitious Coatings

Published [29/05/17]File size [370 KB]

Flexcrete Cemprotec GFM Product Data Sheet Jan 2017
Special Glass Fibre Reinforcement for Flexcrete Membranes

Published [29/05/17]File size [542 KB]

Flexcrete Cemprotec Levelling Coat Product Data Sheet Jan 2017
Self-Levelling Cementitious Coating / Wearing Screed for Concrete Floors

Published [29/05/17]File size [510 KB]

Flexcrete Cemprotec MCI 2020 Product Data Sheet Jan 2017
Surface Applied Corrosion Inhibitor

Published [29/05/17]File size [369 KB]

Flexcrete Cemprotec Sandseal 75 Product Data Sheet Jan 2017
Clear Lacquer for Concrete Floors

Published [29/05/17]File size [561 KB]

Flexcrete Cemprotec Sandseal WB Product Data Sheet Jan 2017
Low Odour Clear Sealer for Concrete Floors

Published [29/05/17]File size [559 KB]

Flexcrete Curing Membrane WB Product Data Sheet Jan 2017
Water-Based Curing Membrane

Published [19/05/17]File size [459 KB]

Flexcrete Fastfill Product Data Sheet Jan 2017
Class R4 Rapid Setting Structural Repair Mortar

Published [19/05/17]File size [504 KB]

Flexcrete Fastfill WP Product Data Sheet Jan 2017
Rapid Setting Water Plugging Mortar

Published [19/05/17]File size [349 KB]

Flexcrete Marine Mortar S Product Data Sheet Jan 2017
Class R4 Structural Repair Mortar for Marine and Tidal Areas

Published [19/05/17]File size [498 KB]

Flexcrete Metal Prime WB Product Data Sheet Jan 2017
Waterborne Anti-Corrosive Primer for Metal Substrates

Published [29/05/17]File size [505 KB]

Flexcrete Monodex Clear Product Data Sheet Jan 2017
Clear, Water-Based, Anti-Carbonation Coating

Published [19/05/17]File size [503 KB]

Flexcrete Monodex ICB Product Data Sheet Jan 2017
Intermediate Crack Bridging Filler and Coating

Published [29/05/17]File size [326 KB]

Flexcrete Monodex Metallic Product Data Sheet Jan 2017
Translucent Metallic, Water-based Anti-Carbonation Coating

Published [29/05/17]File size [366 KB]

Flexcrete Monodex Smooth Product Data Sheet Jan 2017
Elastomeric, Water-Based, Decorative Anti-Carbonation Coating

Published [29/05/17]File size [515 KB]

Flexcrete Monodex Textured Product Data Sheet Jan 2017
High Performance, Flexible, Waterborne Textured Wall Coating

Published [19/05/17]File size [487 KB]

Flexcrete Monodex Ultra Product Data Sheet Jan 2017
Water-Based, Flexible Decorative Coating

Published [29/05/17]File size [515 KB]

Flexcrete Monodex UVC Product Data Sheet Jan 2017
Highly Elastomeric UV Cured Waterborne Coating

Published [29/05/17]File size [370 KB]

Flexcrete Monolevel 250F Product Data Sheet Jan 2017
Class R1 Fine Grade Fairing Coat for Existing Paint Finishes

Published [19/05/17]File size [485 KB]

Flexcrete Monolevel 844SP Product Data Sheet Jan 2017
Class R4 Waterproof Screed and Pore Filler

Published [29/05/17]File size [503 KB]

Flexcrete Monolevel FC Product Data Sheet Jan 2017
Fairing Coat and Thin Screed Render

Published [29/05/17]File size [497 KB]

Flexcrete Monolevel RM Product Data Sheet Jan 2017
Fibre Reinforced, Waterproof, One-Coat Cementitious Render

Published [29/05/17]File size [497 KB]

Flexcrete Monolite Product Data Sheet Jan 2017
Class R2 Lightweight Repair Mortar

Published [19/05/17]File size [492 KB]

Flexcrete Monomix HD Product Data Sheet Jan 2017
Class R4 High Strength Structural Repair Mortar

Published [19/05/17]File size [532 KB]

Flexcrete Monomix Product Data Sheet Jan 2017
Class R3 General Purpose Structural Repair Mortar

Published [19/05/17]File size [501 KB]

Flexcrete Monomix WS Product Data Sheet Jan 2017
Class R3 General Purpose Spray Applied Repair Mortar

Published [29/05/17]File size [538 KB]

Flexcrete Monopour Product Data Sheet Jan 2017
Pourable Repair Mortar

Published [19/05/17]File size [484 KB]

Flexcrete Monorub Product Data Sheet
Class R1 Fine Grade Fairing Coat

Published [19/05/17]File size [385 KB]

Flexcrete Monosil Product Data Sheet Jan 2017
Clear Hydrophobic Impregnant for Water and Oil Repellency. Impregnation Treatments.

Published [19/05/17]File size [461 KB]

Flexcrete Polymer Admixture 850 Product Data Sheet Jan 2017
Sealer and Bonding Agent for Polymer Mortars, Renders and Screeds

Published [19/05/17]File size [482 KB]

Flexcrete Roofdex HB Product Data Sheet Jan 2017
High Build, Eco-Friendly, Cold Applied Liquid Roofing

Published [19/05/17]File size [496 KB]

Flexcrete Steel Reinforcement Protector 841 Product Data Sheet Jan 2017
Reinforcement Corrosion Protection

Published [19/05/17]File size [494 KB]

Flexcrete Tiefill Product Data Sheet Jan 2017
Class R4 Waterproof Tiehole Filler

Published [19/05/17]File size [491 KB]

Flexcrete Unimatch Product Data Sheet Jan 2017
Class R1, Colour Matched, Rapid Setting Cosmetic Repair Mortar

Published [19/05/17]File size [491 KB]

ASPHALT Sealers / Stabilisers .
BASEMENT WATERPROOFING BS 8102:2009 .
BASEMENT WATERPROOFING Membranes .
BASEMENT WATERPROOFING Tanking Membranes .
BONDING AGENTS Cement Based .
BONDING AGENTS Concrete .
BONDING AGENTS Polymer Base .
BRIDGE Repairs Concrete Mixture
CELLAR WATERPROOFING . .
CELLAR WATERPROOFING BS 8102:2009 .
CELLAR WATERPROOFING Membranes .
CELLAR WATERPROOFING Systems .
CELLAR WATERPROOFING Tanking Systems .
CEMENT Admixes .See Also CEMENT CONCRETE and MORTAR ADMIXES:
CEMENT CONCRETE and MORTAR ADMIXES Bonding Additives .
CEMENT CONCRETE and MORTAR ADMIXES Polymer Modifiers .
COATINGS Aggressive Environment .
COATINGS Anti-Carbonation .
COATINGS Anti-Carbonation BS EN 1504-2
COATINGS Anti-Carbonation BS EN 1504-2 CE Marked
COATINGS Anti-Carbonation Crack Bridging
COATINGS Anti-Carbonation Decorative
COATINGS Anti-Carbonation Decorative Elastomeric Flexible
COATINGS Anti-Carbonation Decorative Elastomeric High Build
COATINGS Anti-Carbonation Decorative Translucent Metallic Reflective Finish
COATINGS Antibacterial Antimicrobial .
COATINGS Bund Sealing / Sealers .
COATINGS Cementitious .
COATINGS Cementitious BS EN 1504-2 CE Marked
COATINGS Cementitious Epoxy and Polymer Modified
COATINGS Cementitious Polymer Modified
COATINGS Cementitious Polymer Modified Flexible Crack Bridging
COATINGS Cementitious Polymer Modified Flexible Waterproofing
COATINGS Cementitious Potable Water WRAS Listed
COATINGS Cementitious Waterproofing
COATINGS Chloride Protection Chloride Resistant
COATINGS Concrete Chemical Resistant
COATINGS Concrete Corrosion Inhibitor
COATINGS Concrete Crack Bridging
COATINGS Concrete Elastomeric Crack Accommodating
COATINGS Concrete Protection .
COATINGS Concrete Restoration Topping Mortars
COATINGS Corrosion Resistant Corrosive Resistant Anti-Corrosion
COATINGS Decorative .
COATINGS Elastomeric .
COATINGS Elastomeric Decorative .
COATINGS Elastomeric Decorative Fire Resistant BS 476 Parts 6/7 Class 0 and 1
COATINGS Elastomeric Decorative Waterproof
COATINGS Elastomeric High Build .
COATINGS Elastomeric High Build UV Cured
COATINGS Elastomeric Vapour Permeable .
COATINGS External .
COATINGS Hydrophobic .
COATINGS Hygienic .
COATINGS Hygienic Antimicrobial Antibacterial Biostatic
COATINGS Hygienic Antimicrobial Elastomeric Surface Protection
COATINGS Hygienic BS EN 1504-2 CE Marked
COATINGS Hygienic Food Processing Areas
COATINGS Hygienic Health Care Environments
COATINGS Hygienic Hospitals
COATINGS Hygienic Non-Leaching
COATINGS Hygienic Pharmaceutical Facilities
COATINGS Industrial .
COATINGS Integral Biocide .
COATINGS Internal .
COATINGS Marine Atmosphere .
COATINGS Marine Structures .
COATINGS Offshore Structures .
COATINGS Potable Water Applications .
COATINGS Protective .
COATINGS Protective Decorative
COATINGS Protective Integral Biocide
COATINGS Protective WRAS Approved
COATINGS Roof .See Also ROOF COATINGS:
COATINGS Severe Environment .
COATINGS Solvent Free .
COATINGS Steel Reinforcement Corrosion Protection
COATINGS Steel Reinforcement Corrosion Protection AGREMENT CERTIFICATE HOLDERS
COATINGS Steel Reinforcement Corrosion Protection BS EN 1504-7 CE Marked
COATINGS Steel Structure Structural
COATINGS Steelwork .
COATINGS Steelwork Waterbased
COATINGS Tank Lining .
COATINGS Textured .
COATINGS Textured Antibacterial Antimicrobial Encapsulated Biocide
COATINGS Textured BS EN 1504-2 CE Marked
COATINGS Textured Coloured
COATINGS Textured High Build
COATINGS Textured High Build Exterior
COATINGS Textured High Build Exterior Heavy Duty
COATINGS Water Retaining Structures WRAS Approved
COATINGS Water Tanks .
COATINGS Water Tanks Potable Drinking Water
COATINGS Waterbased .
COATINGS Waterproof .
COATINGS Waterproofing .
COATINGS Waterproofing Decorative Elastomeric UV Cured
CONCRETE Curing Compounds Curing Agents .
CONCRETE Curing Compounds Curing Agents AGREMENT CERTIFICATE HOLDERS
CONCRETE Curing Liquids .
CONCRETE Curing Liquids Spray Applied
CONCRETE Curing Membranes .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Crack Repair Crack Bridging Filler and Coating
CONCRETE: APPL. AFTER CONCRETE HAS CURED Fairing Coats .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Fairing Coats EN EN 1504-3 CE Marked
CONCRETE: APPL. AFTER CONCRETE HAS CURED Fairing Coats Waterproof
CONCRETE: APPL. AFTER CONCRETE HAS CURED Hydrophobic Impregnations .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Levelling Coats Polymer Modified Cement
CONCRETE: APPL. AFTER CONCRETE HAS CURED Plugging Compounds .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Pore Fillers Polymer Modified Fibre Reinforced Repair Mortar
CONCRETE: APPL. AFTER CONCRETE HAS CURED Protective Impregnation .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing AGREMENT CERTIFICATE HOLDERS
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing High Strength
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing High Strength DoT HA Spec BD27/86
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing High Strength Highways Agency Spec
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Patch Repair Systems BS EN 1504 Parts 2 and 3
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Reinforced Concrete
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Reinforced Concrete Corrosion Inhibitor
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Cement / Repairing Mortar .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds BS EN 1504
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds BS EN 1504 CE Marked
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds Elastomeric BS EN 1504-2 CE Marked
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds Overhead Surface
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds Potable Water
CONCRETE: APPL. AFTER CONCRETE HAS CURED Repairing Compounds Vertical Surface
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers Acrylic
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers Acrylic Abrasion Resistant
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers Polymer
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers Slip Resistant
CONCRETE: APPL. AFTER CONCRETE HAS CURED Sealers Stabilsers
CONCRETE: APPL. AFTER CONCRETE HAS CURED Steel Reinforcement Protection Surface Applied Inpregnation Treatment
CONCRETE: APPL. AFTER CONCRETE HAS CURED Structural Repair Coastal Environment Seawall Reconstruction
CONCRETE: APPL. AFTER CONCRETE HAS CURED Structural Repair Reinforced Concrete
CONCRETE: APPL. AFTER CONCRETE HAS CURED Structural Strengthening .
CONCRETE: APPL. AFTER CONCRETE HAS CURED Structural Strengthening Reinforced Concrete
CONCRETE: APPL. AFTER CONCRETE HAS CURED Waterproofing Below Ground
CONCRETE: APPL. AFTER CONCRETE HAS CURED Waterproofing Capillary Systems
CONCRETE: APPL. AFTER CONCRETE HAS CURED Waterproofing Cristalline Waterproofing
CONCRETE: APPL. AFTER CONCRETE HAS CURED Waterproofing Surface
CONCRETE: APPL. AFTER CONCRETE HAS CURED Waterproofing Water Retaining Structures
CONCRETE: TYPES Repair .
CONCRETE: TYPES Repair BS EN 1504
CONCRETE: TYPES Repair Flowable
CONCRETE: TYPES Repair Flowable MicroConcrete
FILLERS Concrete Repairing Crack Bridging EN 1504-2 CE Marked
FILLERS For Tieholes BS EN 1504-3 CE Marked
FLAT ROOF Waterproofing .
FLOOR COATINGS Acrylic Clear Lacquer For Concrete Floors
FLOOR COATINGS Polyurethane Lacquer For Concrete Floors
FLOOR COATINGS (SCREED APPLIED) .
FLOOR COATINGS (SCREED APPLIED) Epoxy and Polymer Modified Cementitious Coatings .
FLOOR COATINGS (SCREED APPLIED) Epoxy and Polymer Modified Cementitious Coatings BS EN 13813 CE Marked
FLOOR COATINGS (SCREED APPLIED) Epoxy and Polymer Modified Cementitious Coatings BS EN 1504-2 CE Marked
FLOOR COATINGS (SCREED APPLIED) Epoxy and Polymer Modified Cementitious Coatings London Underground LU Standard 1-085 Fire Safety
FLOOR COATINGS (SCREED APPLIED) Epoxy and Polymer Modified Cementitious Coatings Structural Waterproofing
FLOOR LEVELLING COMPOUNDS Cement Based Cementitious
FLOOR LEVELLING COMPOUNDS For Concrete .
FLOOR LEVELLING COMPOUNDS Smoothing Underlayments .
FLOOR LEVELLING COMPOUNDS Subfloor Levelling Systems Remedial
FLOOR SCREEDS Cementitious .
FLOOR SCREEDS Cementitious Polymer Modified .
FLOOR SCREEDS Cementitious Polymer Modified BS EN 13813 CE Marked
FLOOR SCREEDS Cementitious Polymer Modified BS EN 1504-2 CE Marked
FLOOR SCREEDS Self-Levelling Self-Smoothing .
FLOOR SCREEDS Wearing Surface / Wearing Courses .
GEOTEXTILES Non-Woven .
GEOTEXTILES Reinforcement For Elastomeric Cementitious Coatings
GROUTS Bearing Baseplates .
GROUTS Concrete Repair .
GROUTS Flowable MicroConcrete .
GROUTS Non-Shrink .
GROUTS Structural .
JOINT SEALING TAPES Flexible .
JOINT SEALING TAPES Large Movement Capacity .
JOINT SEALING TAPES Waterproof Composite Tapes .
LEAK REPAIRS Sealing Compounds .
LEAK REPAIRS Sealing Compounds Cracked Concrete
MEMBRANE Jointing Tapes
MEMBRANES LIQUID APPLIED Acrylic Polymer .
MEMBRANES LIQUID APPLIED Acrylic Waterbased .
MEMBRANES LIQUID APPLIED Anti-Carbonation .
MEMBRANES LIQUID APPLIED Anti-Carbonation Decorative
MEMBRANES LIQUID APPLIED Concrete Curing .
MEMBRANES LIQUID APPLIED Crack Bridging .
MEMBRANES LIQUID APPLIED Crack Bridging EN 1504-2:2004 CE Marked
MEMBRANES LIQUID APPLIED Decorative .
MEMBRANES LIQUID APPLIED Elastomeric .
MEMBRANES LIQUID APPLIED Elastomeric Polymer Cement
MEMBRANES LIQUID APPLIED Glass Fibre Reinforcement Incorporated .
MEMBRANES LIQUID APPLIED Reinforcement Sheets Glass Fibre
MEMBRANES SPRAY APPLIED Concrete / Cement / Mortar Curing .
MORTARS AGREMENT CERTIFICATE HOLDERS .
MORTARS BS EN 1504 Part 3 Class R3 .
MORTARS BS EN 1504 Part 3 Class R3 CE Marked .
MORTARS Concrete Reinstatement Concrete Restoration
MORTARS Concrete Repair .
MORTARS Concrete Repair AGREMENT CERTIFICATE HOLDERS
MORTARS Concrete Repair BS EN 1504-3 CE Marked
MORTARS Concrete Repair Colour Matched / Colour Matching
MORTARS Concrete Repair Damp Areas
MORTARS Concrete Repair Flowable MicroConcrete
MORTARS Concrete Repair High Build
MORTARS Concrete Repair Highways Agency Standard BD 27/86 Compliant
MORTARS Concrete Repair Lightweight Mortar
MORTARS Concrete Repair Lightweight Mortar BS EN 1504-3 Class R2 CE Marked
MORTARS Concrete Repair Potable Water WRAS Listed
MORTARS Concrete Repair Rapid Set High Strength
MORTARS Concrete Repair Structural Repair
MORTARS Fairing Coat .
MORTARS Fairing Coat BS EN 1504-3 CE Marked
MORTARS Fairing Coat Waterproof
MORTARS Fast Setting/Quick Setting/Rapid Setting .
MORTARS Fire Resistant .
MORTARS Fire Resistant London Underground LU Standard 1-085 Fire Safety
MORTARS High Build .
MORTARS High Strength .
MORTARS Highway Maintenance .
MORTARS Highways Agency Spec Compliant .
MORTARS Highways Agency Spec Compliant Highways Agency Standard BD27/86
MORTARS Levelling .
MORTARS Levelling Overhead Surfaces
MORTARS Lightweight BS EN 1504-3 Class R2
MORTARS London Underground Standard (LU Standard) 1-085 Fire Safety Performance of Materials
MORTARS Non-Toxic .
MORTARS Patching .
MORTARS Patching AGREMENT CERTIFICATE HOLDERS
MORTARS Patching Concrete Matching
MORTARS Patching Concrete Repair Systems BS EN 1504-2/3 CE Marked
MORTARS Patching Highways Agency Standard BD27/86
MORTARS Patching Overhead
MORTARS Plugging Compounds .
MORTARS Polymer Modified .
MORTARS Polymer Modified Fibre Reinforced
MORTARS Polymer Self-Levelling .
MORTARS Structural Repair .
MORTARS Structural Repair AGREMENT CERTIFICATE HOLDERS
MORTARS Structural Repair BS EN 1504-3 Class R3 CE Marked
MORTARS Structural Repair BS EN 1504-3 Class R4 CE Marked
MORTARS Structural Repair Fibre Reinforced
MORTARS Structural Repair Fibre Reinforced Shrinkage Compensated Waterproof
MORTARS Structural Repair Marine and Tidal Areas
MORTARS Structural Repair Spray Applied
MORTARS Vertical/Horizontal Repair .
MORTARS Waterproof Jointing and Filling
MORTARS Waterstopping Emergency Waterplugging Repair
MORTARS Waterstopping Leak Repair
MORTARS WRAS Compliant .
PAINT FINISHES Fairing Coats for Existing Paint Finishes BS EN 1504-3 CE Marked
PRIMERS For Aluminium .
PRIMERS For Asphalt .
PRIMERS For Brass .
PRIMERS For Cementitious Floor Screeds .
PRIMERS For Concrete .
PRIMERS For Concrete Floors .
PRIMERS For Copper .
PRIMERS For Lead .
PRIMERS For Metal .
PRIMERS For Metal Flashbands
PRIMERS For Metal Galvanised Metal
PRIMERS For Metal Waterbased
PRIMERS For Stainless Steel .
PRIMERS For Steel .
PRIMERS For Steel Waterbased
PRIMERS For Steel Reinforcement .
PRIMERS For Steel Reinforcement AGREMENT CERTIFICATE HOLDERS
PRIMERS For Steel Reinforcement Corrosion Inhibiting
PRIMERS For Steel Reinforcement Corrosion Inhibiting BS EN 1504-7 CE Marked
PRIMERS For Tin .
PRIMERS For Zinc .
PRIMERS: TYPES Acrylic Epoxy and Polymer Modified
PRIMERS: TYPES Acrylic Sealer Stabiliser Adhesion Promoting
PRIMERS: TYPES Acrylic Sealer Stabiliser High Penetration Impregnant
PRIMERS: TYPES Adhesion Promoting .
PRIMERS: TYPES Anti-Corrosion Anti-Corrosive .
PRIMERS: TYPES Polymer Emulsion .
PRIMERS: TYPES Sealer Combined .
PRIMERS: TYPES Stabilising .
REINFORCEMENT Fabric Coatings
RENDERS Below Ground .
RENDERS BS EN 998-1 .
RENDERS BS EN 998-1 CE Marked .
RENDERS Cementitious .
RENDERS Cementitious Polymer Modified Fibre Reinforced
RENDERS Cementitious Polymer Modified Fibre Reinforced Waterproof
RENDERS One Coat Single Coat .
RENDERS One Coat Single Coat BS EN 988-1 CE Marked
RENDERS Thin Screed Renders .
RENDERS Thin Screed Renders Waterproof
RENDERS Waterproof Waterproofing .
ROOF COATINGS Waterproofing Antibacterial Antimicrobial Integral Biocide
ROOF COATINGS Waterproofing Elastomeric
ROOF COATINGS Waterproofing Elastomeric BS EN 1504-2 CE Marked
ROOF COATINGS Waterproofing Elastomeric Polymer Modified Cement
ROOF COATINGS Waterproofing Existing Roofs
ROOF COATINGS Waterproofing Styrene Acrylic
ROOFING MEMBRANES Cold Liquid Applied .
ROOFING MEMBRANES Cold Liquid Applied Antibacterial Antimicrobial Integral Biocide
ROOFING MEMBRANES Cold Liquid Applied Elastomeric
ROOFING MEMBRANES Cold Liquid Applied Glass Fibre Reinforced
ROOFING MEMBRANES Cold Liquid Applied Reinforced
ROOFING MEMBRANES Cold Liquid Applied Solar Reflective
ROOFING MEMBRANES Cold Liquid Applied Spray Applied
ROOFING MEMBRANES Cold Liquid Applied UV Resistant
ROOFING MEMBRANES Cold Liquid Applied Waterproof
ROOFING SYSTEMS Cold Liquid Applied .See Also ROOFING MEMBRANES: Cold Liquid Applied
SCRIMS Latex Coated Glassfibre Alkali-Resistant
SCRIMS Self-Adhesive .
SEALING TAPES Flexible .
SEALS Concrete (after curing) .
STRUCTURAL WATERPROOFING BS 8102:2009 .
STRUCTURAL WATERPROOFING Cementitious Coatings .See Also COATINGS: Cementitious
STRUCTURAL WATERPROOFING Membranes .
STRUCTURAL WATERPROOFING Substructures .
STRUCTURAL WATERPROOFING Systems .
STRUCTURAL WATERPROOFING Tanking Membranes .
STRUCTURAL WATERPROOFING Tanking Systems .
TANKING Cementitious .
TANKING Cementitious Membranes
TANKING Systems .
TANKING Systems Barrier Mortars
TANKING Systems BS 8102:2009
TANKING Systems Remedial Treatments
TANKING Systems Waterproofing Membranes
TANKING Systems Waterproofing Systems
WALL FINISHES Textured .
WALL FINISHES Textured Acrylic
WALL FINISHES Textured Antibacterial Antimicrobial Encapsulated Biocide
WALL FINISHES Textured BS EN 1504-2 CE Marked
WATER REPELLENT LIQUIDS Brickwork .
WATER REPELLENT LIQUIDS Brickwork Impregnation Treatments
WATER REPELLENT LIQUIDS Concrete .
WATER REPELLENT LIQUIDS Concrete Impregnation Treatments
WATER REPELLENT LIQUIDS Masonry .
WATER REPELLENT LIQUIDS Masonry Impregnation Treatments .
WATER REPELLENT LIQUIDS Oil Repellent Combined .
WATER REPELLENT LIQUIDS Silane-Siloxane .
WATER REPELLENT LIQUIDS Silane-Siloxane BS EN 1504-2 CE Marked
WATER REPELLENT LIQUIDS Silane-Siloxane Hydrophobic Impregnation Treatments
WATER REPELLENT LIQUIDS Stone .
WATER REPELLENT LIQUIDS Stone Impregnation Treatments
WATER REPELLENT LIQUIDS Waterbased .
WATERPROOFING SYSTEMS . .
WATERPROOFING SYSTEMS Civil Engineering Structures .
WATERPROOFING SYSTEMS Cold Applied Liquid .
WATERPROOFING SYSTEMS Floor .
WATERPROOFING SYSTEMS Floor BS EN 1504
WATERPROOFING SYSTEMS Repair Compounds .
WATERPROOFING SYSTEMS Wall .
WATERPROOFING SYSTEMS Wall Rehabilitation .
WATERPROOFING SYSTEMS Water Retaining Structures .
BIODEX Hygienic Wall and Ceiling Coatings
BIODEX HB Hygienic Wall and Ceiling Coatings
BIODEX SHEEN Hygienic Wall and Ceiling Coatings
BIODEX WASH Neutralising Biocidal Surface Treatment
BOND-PRIME Primers
BONDING BRIDGE Bonding Agents
BONDING BRIDGE Primers
CEMPROTEC Anti-Corrosion Coatings
CEMPROTEC Cementitious Coatings
CEMPROTEC E-FLOOR Cementitious Flooring Systems
CEMPROTEC ELASTIC Crack Bridging Coatings
CEMPROTEC FLEX-TAPE Reinforcing Tapes for Cracks and Joints
CEMPROTEC GEO80 Reinforcement for Cementitious Coatings
CEMPROTEC MCI 2020 Surface Applied Corrosion Inhibitor
CEMPROTEC SANDSEAL Clear Laquer for Concrete Floors
FASTFILL Concrete Repair Mortar
FASTFILL WP Plugging Mortars
MARINE MORTAR Repair Mortar
MARINEMORTAR Repair Mortars
METAL-PRIME Primers
MONLEVEL Fairing Coat
MONODEX Decorative Membranes
MONODEX Anti-Carbonation Coatings
MONODEX CLEAR Anti-Carbonation Coatings
MONODEX ICB Crack Bridging Filler and Coating
MONODEX METALLIC Anti-Carbonation Coatings
MONODEX SMOOTH Anti-Carbonation Coatings
MONODEX TEXTURED Decorative Textured Coatings
MONODEX ULTRA Anti-Carbonation Coatings
MONODEX UVC Decorative Membranes
MONOLEVEL Waterproofing Renders
MONOLEVEL FC Fairing Coat
MONOLEVEL RM Below Ground Internal Waterproofing Systems
MONOLEVEL RM Render
MONOLITE Concrete Repair Mortar
MONOMIX Concrete Repair Mortar
MONOPOUR Pourable Repair Mortars
MONORUB Fairing Coat
ROOFDEX Roof Coatings
ROOFDEX HB Roof Waterproofing Coatings / Membranes
TIEFILL Waterproof Tiehole Filler
UNIMATCH Mortar

Intercrete products specified for major floor rehabilitation project at potable water reservoir in Australia

February 2019

A major floor rehabilitation project has been carried out at an 86ML potable water reservoir in Australia. Over 73 tonnes of Intercrete® 4841 coating was delivered by air freight from the UK to Sydney for the refurbishment of Black Hill Reservoir in the Newcastle region of Australia.

Formerly known as Cementitious Coating 851, Intercrete 4841 is now part of the International brand of AkzoNobel following the acquisition of Flexcrete Technologies Ltd in 2017. Intercrete 4841 – a two-component, waterborne, cementitious modified polymer coating approved for use in public water supplies – was specified in combination with Intercrete 4872 waterproof reinforcing tape, formerly known as Cemprotec 2000-S. Intercrete materials were applied by specialist applicator McElligott Partners.

Originally known as Stoney Pinch Reservoir, the structure is significant as it was one of the major mid-twentieth century expansions of water storage for Newcastle, the second most populated area in the Australian state of New South Wales. Brought into service in 1941, Black Hill Reservoir has a gravity mass concrete wall structure with an unreinforced concrete floor founded on rock. Located in remote bushland, the surrounding land is used for coal mining and access to the site is only via mine haul roads and gravel tracks. Over the years, there has been significant damage to the reservoir due to local mining activity.

The reservoir is owned and managed by Hunter Water Corporation, a state-owned organization which provides water, wastewater and storm water services for over half a million people in the lower Hunter region. Hunter Water’s area of operation covers some 5,366 square kilometres and incorporates six local government areas across a diversified landscape encompassing the vineyard and farming regions of Cessnock, Maitland and Dungog, the expanding areas of Newcastle and Lake Macquarie and the tourism peninsula of Port Stephens. Hunter Water’s operations are regulated by the New South Wales Government through a number of regulatory requirements including Environmental Protection Licenses and an Operating License which specifies water quality and environmental regulations.

Black Hill Reservoir is an octagonal shape with a floor surface area of 11,000m², a major axis length of 135m, a minor axis length of 90m and a total perimeter of 410m. The concrete floor consists of staggered rectangular 3.6m x 7.2m concrete slabs with a thickness of 230mm. A toe slab extends around the perimeter of the floor approximately 600mm out from the wall. The joints between the concrete slabs were originally ‘V Shaped’ around 50mm wide and 80mm deep, filled with a bitumen sealant. The total length of floor joints is over 5,000m in length.

The concrete floor slabs were in reasonable condition but the majority exhibited a full width crack along the minor axis in line with the joints of the adjacent slabs. There were also minor cracks, spalling and defects in the 600mm toe slab. Surveys carried out several years earlier discovered minor vertical movement in the floor of up to 5mm, between emptying and filling the reservoir. The reservoir is periodically cleaned to remove accumulated sediment and maintain reservoir hygiene. This is typically undertaken using a squeegee attached to a rubber tracked excavator, in combination with high pressure water blasting.

The specification demanded that the sealing system must have a 20-year minimum design life and be certified for contact with potable water to the Australian standard AS/NZS 4020. It was also important that the sealing system was flexible enough to accommodate movement of the wall and floor slabs and stresses associated with the ongoing use of the site, including daily partial depletion and filling and periodic emptying for maintenance.

Following assessment of a number of different products and as a result of an extensive tender process, Intercrete products were chosen on the basis of their international track record of successful use in potable water facilities and the ability of Intercrete 4841 to meet the client brief.

Intercrete 4841 was first introduced back in 1985 and at the time it took the technology of polymer modified waterproofing slurries to new levels of performance. It still remains one of the best performing products available for structural waterproofing, and is widely adopted for both water and wastewater installations. The formulation is enhanced with microsilica inclusion which reacts with lime to form insoluble hydrates, thereby protecting concrete from leaching and subsequent erosion in demanding service conditions.

Concrete Repair Solution Provided for Hinkley Point B Power Station

January 2019

Intercrete products have been used to complete the 2018 Concrete Spalling Remediation Programme at Hinkley Point B Power Station for client EDF Energy. The concrete repair work involved the completion of more than 300 significant repairs using Intercrete products over a six month period.

Project Background
Hinkley Point B is a nuclear power station located near Bridgwater in Somerset. Construction began in 1967 and it comprised the first Advanced Gas-Cooled Reactor to generate electricity to the grid in the UK. It now produces up to 965 megawatts of electricity, enough to meet the needs of more than one million homes.

With widespread areas of spalled reinforced concrete across the power station, the work was planned to mitigate any potential health and safety issues, alleviate any impact on plant reliability and to ensure that there is no impact on ongoing nuclear safety. The concrete had spalled due to the age of the buildings involved and their environmental exposure, as well as occasional areas where water ingress had accelerated degradation.

The solution
Defective concrete was broken out to allow for exposed reinforcement to be prepared and treated. Intercrete 4871 was used to protect the steel rebars prior to the application of Intercrete concrete repair mortars. Intercrete 4801, a high strength, waterproof, class R4 structural repair mortar, was used for the concrete repairs. With outstanding abrasion resistance, Intercrete 4801 is easily trowellable, has excellent low sag properties and can be applied up to thicknesses of 80mm in a single application.

For the structural waterproofing, Intercrete 4841 was specified. It is a high performance, two component, waterborne cementitious modified polymer coating which provides reinstatement of effective cover on precast and in-situ reinforced concrete, enhancing durability to achieve specified design life. A 2mm application of Intercrete 4841 is equivalent to 100mm of good quality concrete and the coating resists positive and negative pressure under a 100 metre head.

All concrete repair works were completed by CSC Services with a 15 year service life guarantee, to satisfy the operational requirements of Hinkley Point B Power Station. Designed to require no maintenance during the lifetime of the repairs, all work was carried out in accordance with BS EN 1504, the pan European standard for concrete repair.

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