Fusion Takes on Complex Deep Fluted Panel Development for High-Profile Project
In a significant achievement underscoring its position as a leader in bespoke façade solutions, Fusion Facades has recently been appointed to develop deep fluted panels for a prominent architectural project. The appointment follows an intensive selection process in which Fusion Facades’ track record for combining innovation, precision, and top-quality craftsmanship helped secure its place on the development team.
Challenge: Achieving the Required Depth and Aesthetic
Architects and developers have emphasised the importance of the deep fluted profile in creating the striking appearance intended for the façade. The flutes are not merely decorative elements; they are integral to the building’s aesthetic and will contribute to the overall visual identity of the structure. However, achieving such depth in each panel has proven exceptionally challenging, requiring an expert approach to maintain consistency and design integrity across the entire façade.
At the heart of this challenge lies the precision press braking required. Typical manufacturing processes struggle to produce flutes at this depth without risking distortion whilst managing tolerances. Any imperfections would be especially visible in a profile designed to draw the observer’s eye to the building’s surface.
Innovative Solution: A Concealed Secret-Fix Hook-On System
In response to these complexities, Fusion Facades devised a pioneering concept featuring a secret-fix hook-on system that allows the deep fluted panels to be securely attached to the building’s structure. This system not only maintains the aesthetic purity of the façade by concealing all fixing points but also provides a high level of stability and durability.
Forming and Welding Expertise: The panels are formed with exacting precision, then welded to create a concealed fixing detail that aligns with the hidden bracket system. This method ensures the overall profile remains uninterrupted by visible fasteners.
Interlocking Mechanism: Each panel is designed to interlock with its supports.
Adaptability: The panels can be installed with minimal on-site alterations, significantly reducing both installation time and labour costs.
This solution exemplifies Fusion Facades’ commitment to using cutting-edge technology and manufacturing techniques to ensure architectural vision and functional requirements are met in equal measure.
Next Phase: Rigorous Impact Testing at Vinci Technology Centre
With the development of the panels now complete, the next critical step will be rigorous impact testing at Vinci Technology Centre. The testing will confirm the panels’ robustness, resistance to external forces, and overall durability before they are approved for installation. This phase is particularly essential in guaranteeing that the façade can withstand potential environmental stresses, safeguarding its longevity and reducing maintenance needs over the building’s lifespan.
Looking Ahead
The success of this deep fluted panel project is expected to bolster Fusion Facades’ reputation for delivering highly specialised façade systems. Their dedication to collaboration with architects, contractors, and other stakeholders ensures that each project is executed to the highest standard.
By combining precision press braking, advanced welding techniques, and a novel secret-fix approach, Fusion Facades is again demonstrating why it remains at the forefront of façade innovation. As the building industry continues to push for innovative design solutions, projects like this set the bar ever higher—ensuring that design, function, and quality remain paramount.
For more information, including details about the deep fluted panel development and testing, please contact Fusion Facades. Photos of the finished panels, awaiting impact testing, are attached to demonstrate the meticulous craftsmanship and design that define the project’s aesthetic success.