HALFEN LTD

2 HUMPHRYS ROAD
WOODSIDE ESTATE
DUNSTABLE
BEDFORDSHIRE LU5 4TP

Tel: 08705 316300
Fax: 08705 316304

Company Logo

Suppliers of: Brickwork support systems, cast-in channels, cast in channels, cast-in anchors, stainless steel fixings, stainless steel wall ties, balcony connection systems, tension rod systems, framing systems, reinforcement couplers

Halfen has been providing fixing, support and restraint, reinforcement and lifting systems to the UK construction industry for more than 30 years.

Our product ranges have achieved an excellent reputation for providing cost-effective and reliable solutions to the requirements of modern building and construction.

Our Main Product Ranges include:

Cast-in channels:
Halfen cast-in channels are a range of rolled steel profiles designed to provide secure fixings into concrete.

Other products include Corner Guards, Pourstops & Skis.

Brickwork supports:
Halfen now supply the HK4 standard pre-designed brickwork support bracket system.

Stone Support & Restraints:
Halfen manufacture a range of stone support and restraint systems ideally suited for todays cladding requirements.

Brickwork Ties & Restraints:
The range includes cavity ties, frame cramps, brick tie channels, insulation retaining disks, and sliding brick anchors. In addition to the standard ranges, products are also manufactured to special requirements.

DETAN Tension Rod System:
The DETAN Tension Rod System is an aesthetically pleasing method of providing bracing, structural support or simply an architectural feature. The DETAN system is manufactured from both carbon steel and stainless steel in a variety of sizes.

Wind Posts:
Halfen windposts have been specifically designed to strengthen masonry panels.

Rebar Couplers:
Socket bars are formed by swaging high strength collars on to reinforcement bars and are available in any length up to 6 metres. They are fixed to the formwork via nailing plates or standard metric bolts. Connector bars are hot forged and are available in stock sizes for screwing into the socket bar.

CRET Shear Dowel Connectors:
Halfen CRET is a high load shear connector system to support floor slabs at movement joints.

Kwikastrip - reinforcement continuity strip:
A time-saving and cost-effective method of maintaining reinforcement continuity across construction joints in concrete.

Column Shoe HCC:
The system consists of HCC column shoes in precast concrete columns and the corresponding HAB anchor bolts which are concreted into the foundations on site.

Punching shear reinforcement:
The Halfen HDB punching shear reinforcement system comprises high strength reinforcing steel bars.

HFR Fibre Reinforcement:
HALFEN HFR Glass Fibre Reinforced Polymer composites have approximately twice the strength of regular reinforcement steel, but only one third of its weight.

HIT balcony connection system:
Halfens HIT can provide a solution to the architectural and engineering problem of creating a thermal break whilst still providing a structural connection.

Powerclick systems:
Designed to provide mechanical and structural engineers with an alternative to conventional structural steel for both beams and columns, the system has all the versatility of Halfen channel and T-head bolts but encapsulated in a heavy-duty box section.

Pipe clamps:
Halfen Pipe Clamps are well suited for fittings in combination with Halfen Framing Systems.

Plain back channels:
A range of plain-back channel and T-head bolts which enables fast and simple construction of framing systems for various applications, including pipe supports.

Cantilever brackets:
Fabricated from conventional Halfen framing channels, they offer the same advantages of rapid, safe and adjustable installation.

Rapid safety lift systems:
The FRIMEDA Rapid Lift System is a safe, easily handled system, with the added benefit that it can be readily established visually whether or not the system is operational.

Precast panel supports:
A support system for concrete cladding panels that, by suspending panels, enables stress-free expansion resulting from temperature change.

Threaded lifting system:
Threaded Lifting loops can be used with all sizes of threaded inserts. They are the most economic lifting loop and are suitable for most applications, particularly site operations.

Precast sandwich panel system:
The SPA Anchor System safely connects the various layers and transfers the load of the external facing panel to the internal load bearing panel and supporting structure.

Cast-in hoop lifting system:
Cast-in wire rope lifting hoops are the most economic way of providing a crane hook attachment in precast units.

These files are provided by the manufacturer. While Building Products Index takes every care to ensure the information is correct and up to date, we cannot be held liable for any out of date or incorrect information in them. You should check with before specifying or purchasing products.

ANCHOR Bolts .
ANCHOR Lifting Attachments Clutch Clutches
ANCHORS . .
ANCHORS Cast In .
ANCHORS Cavity .
ANCHORS Dynamic Loading .
ANCHORS Expansion .
ANCHORS Fixing .
ANCHORS for Casting Concrete Garage Slabs Embedding
ANCHORS For Casting Concrete Slabs Cast Off Site
ANCHORS For Concrete Compression Zones .
ANCHORS For Scaffolding (Permanent) .
ANCHORS For Stonework .
ANCHORS Framing .
ANCHORS Hollow Slab .
ANCHORS Parapet .
ANCHORS Precast Lifting Concrete Slabs
ANCHORS Reinforcing Bar .
ANCHORS Sandwich Panel Cast-In
ANCHORS Screw Nylon Frame Plastic Sleeve
ANCHORS Sliding .
ANCHORS Stainless Steel .
ANCHORS Stainless Steel Wire .
ANCHORS Steel Galvanised
ANCHORS Steel Safety
ANCHORS Stud .
ANCHORS Suspension .
ANCHORS Undercut .
BALCONY Connection Systems Insulated
BALCONY Connection Systems Insulated Cantilever Construction
BALCONY Connection Systems Insulated Concrete Balconies
BALCONY Connection Systems Insulated: Fire Protection REI 120 (F120)
BALCONY Connection Systems RAL-GZ 658-2 (Germany)
BALCONY Fixings .
BALCONY Insulated Reinforcement .
BOLTS Facade Fixing .
BRACKETS Cantilever .
BRICK Ties .
BRICKWORK Head Restraint Fixings .
BRICKWORK Reinforcement .
BRICKWORK Restraint .
BRICKWORK Support Systems Brick Support
BRICKWORK Wind Load Supports .
CABLE Channel Support Systems .
CABLE Support Systems .
CABLE Support Systems Electrical
CABLE Support Systems Heating
CABLE Support Systems Mechanical
CABLE Support Systems Metal
CABLE Support Systems Stainless Steel
CAVITY WALL Support Systems Stainless Steel
CHANNEL Ties .
CHANNELS Cast-In Support System .
CHANNELS Curved Steel .
CHANNELS Surface Fixing Surface Fixed Brickwork Masonry Support System
CLADDING FIXING SYSTEMS See Also CLADDING SUPPORT SYSTEMS: .
CLADDING SUPPORT SYSTEMS Cladding Fixings Rainscreen Fasteners Fascia Panel Anchors Brackets
CLADDING SUPPORT SYSTEMS Concealed Fix .
CLADDING SUPPORT SYSTEMS Curtain Walling Supporting Frames .
CLADDING SUPPORT SYSTEMS Frame Systems .
CLADDING SUPPORT SYSTEMS Frame Systems Integrated
CLADDING SUPPORT SYSTEMS Rail Systems .
CLADDING SUPPORT SYSTEMS Rainscreen Facades .
CLADDING SUPPORT SYSTEMS Stonework Facades .
CLADDING SUPPORT SYSTEMS Thin Stone .
CLADDINGS: EXTERNAL Precast Concrete Fixing Systems
COLUMN FIXINGS Column Shoes .
COLUMN FIXINGS Column Ties .
CONCRETE Precast Slab Lifting Anchors Off Site Casting
CONCRETE: APPL. AFTER CONCRETE HAS CURED Reinforcement .
CORBEL Brackets Parapet Support
DOWELS Stainless Steel .
DUCTING Support Systems Ductwork
EXPANSION MOVEMENT JOINTS Ties .
FACADE Fixing Systems .
FACADE Frame Systems .
FASTENERS Stainless Steel .
FIXING Ties .
FIXINGS For Brickwork .
FIXINGS For Canopies .
FIXINGS For Cast Stone (Reconstructed Stone) .
FIXINGS For Claddings .
FIXINGS For Columns .
FIXINGS For Concrete .
FIXINGS For Metal Decks .
FIXINGS Purpose Made .
FIXINGS Structural Thermal Anchors
FORMERS Recess Lifting Anchor
LIFTING SYSTEMS For Precast Concrete Units .
MASONRY Anchors .
MASONRY FIXINGS Anchors .
MASONRY FIXINGS Stainless Steel .
MASONRY PANEL Reinforcement .
MASONRY REINFORCEMENT . .
MASONRY REINFORCEMENT Stainless Steel .
MASONRY REINFORCEMENT Steel Galvanised .
MASONRY REINFORCEMENT Structural Bed Joint .
MASONRY REINFORCEMENT Ties .
MASONRY REINFORCEMENT Ties Purpose Made .
MASONRY RESTRAINT FIXINGS .
MASONRY SUPPORT SYSTEMS Cavity Tray .
MASONRY SUPPORT SYSTEMS Curved Brickwork Arched
MASONRY SUPPORT SYSTEMS Stainless Steel .
MASONRY SUPPORT SYSTEMS Stonework .
PANEL External Support Systems Parapet Fixings
PIPE CLAMPS . .
PIPE CLAMPS Steel .
PIPE CLIPS Stainless Steel .
PIPE CLIPS Steel .
PIPE SUPPORT SYSTEMS Heating .
PIPE SUPPORT SYSTEMS Metal .
PIPE SUPPORT SYSTEMS Steel .
PRECAST CONCRETE Insert Systems .
PRECAST CONCRETE Lifting Systems .
RAINSCREEN SYSTEMS Natural Stone .
RAINSCREEN SYSTEMS Thin Stone .
REBAR COUPLERS
REINFORCEMENT Accessories .
REINFORCEMENT Balcony Systems .
REINFORCEMENT Bar Connectors .
REINFORCEMENT Bar Couplers .
REINFORCEMENT Bar Couplers CARES
REINFORCEMENT Bars .
REINFORCEMENT Bars High Strength Glassfibre Non-Metalic
REINFORCEMENT Bars Stainless Steel
REINFORCEMENT Brickwork .
REINFORCEMENT Continuity Bar Connectors .
REINFORCEMENT Continuity Bar Couplers .
REINFORCEMENT Continuity Bars CARES Approved
REINFORCEMENT Continuity Strips .
REINFORCEMENT Continuity Strips Purpose Made
REINFORCEMENT Continuity Strips Radiused
REINFORCEMENT Continuity Strips Waterproof
REINFORCEMENT Continuity Systems .
REINFORCEMENT Continuity Systems CARES Approved
REINFORCEMENT Couplers .
REINFORCEMENT Dowels Dowel Bars
REINFORCEMENT Punching Shear .
REINFORCEMENT Rigid Bar Connectors .
REINFORCEMENT Rod Fixings .
REINFORCEMENT Rods .
REINFORCEMENT Rods Stainless Steel
REINFORCEMENT Shear Load Connectors .
REINFORCEMENT Starter Bars .
REINFORCEMENT Tying Wire .
REINFORCEMENT Wire .
REINFORCEMENT Wire Stainless Steel
RESTRAINING STRAPS
RESTRAINING STRAPS Perforated Hanger Strap
ROOFTOP SUPPORT SYSTEMS ROOF MOUNTED For Ductwork .
ROOFTOP SUPPORT SYSTEMS ROOF MOUNTED For Pipework Systems .
SHEAR LOAD CONNECTORS Insulated .
SHEAR LOAD CONNECTORS Insulated Fire Protection REI 120 (F120)
SPACER BOLTS . .
STONE Cladding Ties .
STONEWORK Support Systems .
STRUCTURAL Reinforcement Systems .
STRUCTURAL Shear Load Connectors .
TIE WIRES Retrofitted Bed Joint Reinforcement Retro-Fit Retrofit Retro Fit
TIES Crack Stitching .
TIES Special Purpose Bespoke
TUNNEL Cable Support Systems Stainless Steel
TUNNEL Linings Support Frameworks
VENTILATION DUCTING Rooftop Support Systems Roof Mounted
WALL Fasteners .
WALL Fasteners Stainless Steel
WALL Reinforcement .
WALL Restraint Fixings .
WALL Restraint Fixings Cast-In Channel
WALL Restraint Fixings Stone Cladding
WALL Restraints Stone Cladding
WALL Starters Kickerless Fixing
WALL GUARDS Corner Protection: Stainless Steel .
WALL GUARDS Corner Protection: Steel .
WALL TIES Brick Cladding .
WALL TIES Brick-To-Block Construction .
WALL TIES Butterfly .
WALL TIES Carbon Steel .
WALL TIES Cast In Channel .
WALL TIES Cavity Starter .
WALL TIES Cavity Wall .
WALL TIES Cavity Wall Remedial Treatments
WALL TIES Cellular Clay Blocks .
WALL TIES Channels Cast-In .
WALL TIES Composite Low Thermal Conductivity .
WALL TIES Extension Profiles .
WALL TIES Fixing Channels .
WALL TIES Galvanised .
WALL TIES Grout-In .
WALL TIES Hammer-In .
WALL TIES Head Restraint .
WALL TIES Heavy Duty .
WALL TIES Helical .
WALL TIES Insulation Retaining .
WALL TIES Internal Column .
WALL TIES Joint Former .
WALL TIES Masonry .
WALL TIES Movement Joint .
WALL TIES NHBC Approved .
WALL TIES Part E Compliant .
WALL TIES Purpose Made .
WALL TIES Restraint .
WALL TIES Safety .
WALL TIES Sliding Anchor .
WALL TIES Slip Brick Facings .
WALL TIES Soffit Restraint .
WALL TIES Special Applications .
WALL TIES Stainless Steel .
WALL TIES Starter Ties .
WALL TIES Starter Ties NHBC Requirements
WALL TIES Steel Studwork .
WALL TIES Stone Cladding .
WALL TIES Stonework .
WALL TIES Structural Fixing .
WALL TIES Tension System .
WALL TIES Terracotta Fixing .
WALL TIES Thin Joint Blockwork .
WALL TIES Two Part .
WALL TIES Wire .
WIND RESTRAINT STRAPS Wind Anchors Wind Bracing Seactions
WIRE Reinforcement .
COMBI Foam Strip Filler
COMBISYSTEM Pipe Support & Fixing Systems
CRET Shear Load Connector
CSB Compression Shear Bearings
DEHA Concrete Anchor Lifting System
DEMU Concrete Anchor Lifting System
DETAN Tension Rod System
FRIMEDA TPA Concrete Lifting System
HALFEN FAST TRACK Wall Ties
HBM Reinforcement Couplers
HDB Punching Shear Reinforcement
HIT Balcony Connection System
HKW Corner Guards
KIKA COMBO Kickerless Wall Starters
KWIKAKIKA Kickerless Wall Starters
KWIKASTRIP Reinforcement Continuity System
LUTZ Fixings
POURSTOP Fixings
POWERCLICK Framing System
SKIS Fixings
SUK Cladding Support Systems

Renaissance at Loampit Vale, Lewisham, London
January 2012

Renaissance at Loampit Vale, Lewisham, London

Paul Hitchins of Halfen looks at a regeneration development in Lewisham that has benefited from the new generation of HIT balcony connectors to help achieve impressive sustainability credentials.

Lewisham has undergone significant regeneration in recent years and as part of the ongoing improvements Barratt London was selected by Lewisham Council as their partner in conjunction with London & Quadrant Housing Trust to develop proposals for the site at Loampit Vale.

Following discussions with local residents and key statutory bodies such as the Greater London Authority and CABE, planning permission was granted in September 2009, and construction started on site in April 2010, with the site due to be completed by June 2015.

The proposals for Renaissance embrace 21st Century urban living and will deliver an exciting mixed-use development including a new leisure centre which will achieve BREEAM ‘Excellent’ standard. In addition, 788 new homes are under construction of which 149 are affordable, achieving Code 4 of the Code for Sustainable Homes. In addition public spaces and open piazzas coupled with an energy centre, green roofs and access to mainline rail services highlight the development’s sustainable credentials.

As part of that commitment one of the challenges facing the design team of Assael Architecture and Adams Kara Taylor included the need to meet stringent levels of thermal performance for the many balconies whilst maintaining elegance of design and ease of construction. Structural thermal bridges such as at balconies may lead to moisture problems resulting from decreased temperatures on internal surfaces as well as loss of heat. A thermally insulated balcony connector would reduce the transmission heat losses in the area of the connections and prevent condensation and mould growth. In addition, the design team’s requirement for F120 fire rating meant that a traditional thermal break would require extra fire protection.

Halfen worked with the design team and Barratt London to provide solutions to these and other issues using the new generation of Halfen HIT insulated connectors incorporating innovative CSB technology.
The CSB technology combines the shear and compression components of the thermal break into one thus eliminating costly stainless steel shear rails and yet providing 55% more shear capacity. This has a dramatic effect as far as transportation and installation is concerned and provided a key benefit to the construction team at Loampit Vale when it came to the curved cantilevered balconies that are the highlight of the frontage. At these locations, where the internal reinforced concrete slab drops from 250mm down to the balcony slab at 200mm, Halfen were able to adjust the bar heights given the relatively low numbers of bars required, so that the faceted units could overlap providing the required radius whilst maintaining the continuous thermal break.

The concrete installation team from Masterson Holdings were able to rapidly install the insulated connector units in conjunction with the required reinforcement from above without having to cut through transportation bars and with fewer projecting bars to cause potential clashes. With produced lengths of 25,50 and 100cm cutting to size on site could be avoided with the unit locations pre planned. Barratt project engineer Hardik Bhatt commented that the installation was quick and simple providing a major saving in time.

Once installed, the HIT insulated connectors are providing the design team with unparalleled levels of thermal performance. With the removal of shear bars that run from the balcony to the internal structure the new CSB units provide a 37% lower linear thermal transmission coefficient than other thermal breaks with the provision for the engineer of a detailed verification of the additional value for thermal bridges.

In addition the requirement for F120 fire rating is accommodated as standard in the new HIT design as part of the robust body construction. This means that the design team has been able to avoid costly additional fire protection in areas where the thermal break is applied with confidence knowing that the load bearing elements of the units are fully insulated.

Halfen have also been able to address another of the issues associated with balconies and access balconies which is the transfer of vibration into the main structure of the building and distribution into adjacent rooms as airborne sound. In laboratory experiments the HIT thermal separation significantly reduces the impact sound pressure level in comparison to a continuous floor slab by up to 12dB(1)

The design team were able to rest assured that the Halfen HIT CSB insulated connectors were compliant with the most stringent standards. The requirement described in BRE IP1/06 which is cited in Building Regulations Approved Documents Part L1 and L2 and Section 6 in Scotland is that the temperature factor used to indicate condensation risk must be greater than or equal to 0.75 for dwellings and residential buildings. With a range of 0.868 – 0.942(2) this is easily met by the HIT CSB range.

The fire protecting properties were verified by the Institute for Materials Research and Testing MFPA Leipzig. The classification of the entire structure in fire resistance class REI 120 according to DIN EN 13501-02 or in class F120 according to DIN 4102 is specified in the National Technical Approval Z-15.7-293.

Halfen HIT design programs provide verifiable structural calculations using the geometry of the balcony and the constraints regarding concrete cover and fire protection. This calculates the correct HIT unit that has been type tested and officially approved by the German Institute of Construction Engineering. All approvals for individual cases within the framework of the National Technical Approval Z-15.7-238 or Z-15.7-293 are also provided. This is part of the Halfen integrated safety concept and is complemented by NHBC acceptance in the UK.

Halfen at Ecobuild
January 2012

Halfen Group will be at Ecobuild at London Excel from Tuesday 20th March to Thursday 22nd March 2012.

Find us at Stand: N1562

We look forward to seeing you there

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