MARLEY LTD
LICHFIELD ROAD
BRANSTON
BURTON ON TRENT
STAFFORDSHIRE DE14 3HD
Tel: 01283 722588
Fax: 01283 722219
Suppliers of: Roof Tiles & Slates, Roofing Accessories, Cedar Shingles, Rafters, Decking, Integrated PV Photovoltaic Panels for Pitched Roofs.
Marley Range of Roofing Products & Systems
Marley is at the forefront of the roofing industry in the UK, with over 100 years of roofing expertise and heritage. We are the only UK manufacturer offering all elements of a roofing system including: Clay and concrete tiles, Shingles, Roofing accessories and BS 5534 compliant JB Red Batten.
Our complete pitched roofing solution comes with an unrivalled 15 year guarantee, offering you complete peace of mind. Our innovative and market-leading products also include a range of TDCA approved timber decking, which have been awarded the ’DeckMark’ accreditation.
All our products are supported by a wide range of easily accessible technical services and expert support for customers from all areas of the construction industry. We offer flexible, efficient service that saves our customers time and money on their projects and we’re even accredited by the Institute of Customer Service for our commitment to delivering the best possible customer experience. So whatever you need, we’re confident that we can provide the right solution and our online portal makes it quick and easy to get in touch with us.
Marley Roof Coverings
Marley SolarTile® roof-integrated solar tiles:
Marley SolarTile® is a roof-integrated solar panel solution, enhancing roof system specification with design flexibility, sleek aesthetics, industry leading wind and fire performance while acting as both a roof covering and electricity generating solution.
Clay Roof Tiles:
Marley offer a wide range of Clay roof Tiles and Accessories for all types of pitched roof construction
Concrete Roof Tiles:
Marley manufacture an extensive range of Concrete Roof Tiles and Accessories for all types of roof construction
Shingles & Shakes:
Marley offer a range of Western Red Cedar Shingles & Shakes which are fully sustainable and treated for durability
Roofing Base Layers
JB Red Batterns:
All JB Red roofing battens are supplied graded to meet the performance requirements of BS 5534.
Roofing Underlays:
Marley offer a wide range of roofing underlays, membranes and Accessories for all types of roof construction.
Roofing Finishes & Accessories
From Eaves Vents to Ridge Gullies, Marley offer an extensive range of Roof Finishes and Accessories for all types of roof construction.
Marley Decking
Marley also supply a wide range of Decking Systems including Anti-Slip premium decking available in assorted sizes for all types of Decking Specifications.
Further Technical information is available to download from the BPi Products Library or from the Manufacturer’s own website
Marley Enhances Renewable Energy Solutions
As building specifiers look to enhance the saleability and energy efficiency performance of new homes, Marley has further extended its renewable technology package with the launch of new solar inverter and battery storage solutions.
Now available alongside the company’s established integrated solar PV full roof system, the addition of the ES G2 hybrid inverter combined with the new Lynx Home U Series battery solutions, can be complemented by a Clearline EV Charging point to provide a single source solution to deliver a comprehensive roofing and renewable technology package that offers power from the roof, through the home, to the road for ome buyers.
Combined solution
The introduction of the low voltage lithium battery as an energy storage option, is compatible with the new ES G2 Hybrid inverter – a compact and highly efficient inverter designed to supplement rooftop solar PV systems, such as Marley SolarTile®, allowing end users to optimise and store energy from a sustainable source via the roof. The ES G2 Hybrid inverter provides an AC output range from 3.6 to 6.0 kWh, whilst the battery offers a 5.4 to 32.4kWh wide capacity range.
Both the battery and inverter come with IP65 protection for safe outdoor installation if required. Installation is also streamlined, thanks to the pre-wired inverter which saves time on site.
Ideal for residential applications, the battery and hybrid inverter combination can support homebuyers who are looking for properties which can reduce their reliance on the grid through the use of renewable technologies.
Marley Ltd A guide to sorting clay roof tile fittings
Sorting clay roof tiles and roof tile fittings is an important step in the roofing process, as it helps to achieve uniformity in colour, shape and dimensions, ensuring a more weather-resistant and aesthetically pleasing roof.
In a previous article, we wrote about the need to take care when mixing and laying clay roof tiles due to the fact they are all unique in shape and size, compared to concrete roof tiles, which are uniform in dimension. In this article, we will look at how to sort and install the fittings for part-round clay ridge/hip tiles, arris hip tiles and valley tiles.
Sorting clay roof tile fittings: Part-round ridge/hip tiles
When installing ridge/hip tiles to a hip with concrete tiles, roofers may use various methods to keep the line of the ridge/hip tiles straight. Normally this involves focusing on keeping just one side straight with strike lines or boards. This can work because concrete ridge/hip tiles are very consistent in shape, but clay roof tiles and fittings can vary in shape due to the manufacturing process. This means that focusing on one side of the ridge/hip tiles only can result in misalignment of the ridge/hip tiles on the opposite side.
Kevin Taylor, Training and Technical Support Manager at Marley, suggests that one solution is to use the centre of the ridge/hip tiles and sort them before bedding or fixing them into place. “To do this, lay the ridge/hip tiles onto a straight, level surface, such as a scaffold board, and turn and swap the ridge/hip tiles as necessary so that compatible ends match up,” he says.
Next, he says to check the centre line for alignment (by eye) and strike a chalk line down the centre of the ridge/hip tiles. “At this stage, it is also useful to number the joints so the ridge/hip tiles can be installed in order, using the centre line to keep the hip straight,” he adds.
Sorting clay roof tile fittings: Arris hip tiles
Manufacturers normally produce clay arris hip tiles for a variety of roof pitches. In most cases, this means the clay roof tiles on either side will not need to be cut to size or angle. It is tempting therefore just to assume they can be installed without any additional actions. However, Kevin warns that, as with the clay ridge/hip tiles, each individual arris hip tile is different. “Sorting is necessary to ensure the best finish aesthetically. Initially, what we are looking for is a benchmark, and this would be a hip tile that is straight and even along the bottom edges.”
Each hip tile should then be inspected with all the straight ones put together, and those which flare to the left or right put together, this ensures that groups of a similar shape are all installed together. In some cases, badly flared or misshapen hip tiles may need to be discarded, or used on elevations which are less visible from ground level.
Sorting clay roof tile fittings: Valley tiles
Clay valley tiles, like arris hip tiles, are normally manufactured for a variety of roof pitches which typically means there is no need to cut the sides of the tiles. Because of the high volume of water that is diverted into valleys, valley tiles come without nail holes and are the only perimeter tile or fitting which does not need to be mechanically fixed. Instead, they are simply held in place by clay roof tiles at the sides and above them.
As with arris hip tiles, it is tempting just to install the valley tiles without any further action, but it is important to sort them to ensure they lay evenly up the valley and so that the clay roof tiles around them lay flat with any kicking/gaps kept to a minimum. It is also advisable to start with a benchmark valley tile which looks straight and even with no noticeable twist on the sides. As the valley tiles are sorted, put all the straight ones together, and all those that flare one way or the other together so they can be installed in groups.
Considering colour variation with clay roof tile fittings
When installing arris hip or valley tiles, it is important to note that the colour or shade can vary, as with all clay roof tiles and fittings. The sorting of the fittings can often be sufficient to mix the slight variations, so no further action is usually necessary.
Packing clay roof tile fittings
Careful sorting of the fittings will do much to ensure they, and the tiles around them, lay evenly with minimal gaps. However, it may be necessary in some cases to use timber packing to lift fittings which are not sitting correctly, or to remove small sections of the adjacent tiles on the top corners to reduce kicking.
Clay roof tiles from Marley
Stuart summarises: "Sorting clay roof tiles and fittings is a step that cannot be skipped in the roofing process. From achieving uniformity in colour and shape, to ensuring weather resistance, improving installation efficiency and creating an attractive roof, the sorting process helps to ensure the finished roof’s quality, aesthetics and longevity.”
Here at Marley, we offer a wide range of concrete and clay roof tiles, as well as fittings such as ridge and hip tiles, arris tiles and valley tiles. Our complete roofing system includes everything you need to create a high-quality and attractive roof, ensuring that all elements are compatible and will work together to achieve the required standards.
To find out more about sorting clay roof tile fittings, or to discuss any questions or queries you may have, please don’t hesitate to contact us. You can also request clay roof tile samples or find a local stockist.
